House mold & home appliances molding examples

House mold & home appliances molding examples

House mold & home appliances molding

Per each customer’s specific requirement, before making the machining job , we have to raise up the house mold & home appliances molding design level. For examples, when making those critical house mold molds, many kinds of slots, many kinds of material are needed in molding in one same mold or assemblied in one same mold.

By doing this, we have to design the machining programming procedure with bigger capacity, plus, with high deep hole cavity machining capability and high stability procedure to acoomplish this job. Eventually, such way will increase the mold machining difficulty. However, Intertech can cooperate with customer’s house mold & home appliances molding to adjust mold machining processing for satisfy each customer’s requirement.

This technology house mold & home appliances molding can be used in refrigerator mould、washing machine mould、air conditioner mould、TV mould、table mould、chair mould、stool mould, home appliance parts…etc.

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 Features

Molding Description

   

 

 Specification

Product Name	mold
Plastic Material	PP , PE , ABS , POM , PET, PBT, Nylon + GF…..etc. PC, PMMA Acraylic for transpartent product.
Steel of Cavity & Core	Up to customer’s budget and productivity required, we suggest the following steel grade: Pre- harden steel : P20 (1.2311), P20+Ni…etc Harfen Steel : H13 (1.2344) / NAK80…etc. Stainless steel : ASSAB Stavax…etc
Steel of Mold Base	Up to customer’s budget and requirement , we suggest different mold base steel to clients. Normal used material S50C, or P20
No. of Cavity	Customized
Hardness of Cavity & Core	Pre-Hardenss Steel : HRC 30~32+-1* Heat Treatment Steel : HRC 50~52+-1*
Core pulling or Ejection system	Depends on the Products. Commonly used :Motor , oil cylinder, stripping plate, angel pin, ejector pin…etc
Mould Accessories	Compatible to DME/ HASCO Standard.
Cooling System	In Core : Baffle or By pass cooling In Cavity Plate: Chain drilling type colling
Surface Finish	Up to the prodct’s requirement, Normal used : Texture, EDM maching , Polishing
Mold Life	Up to mold steel grade, under ideal operation condition, 1. Pre-harden steel, min. 20~300000 shots 2. Harden / heat treatment steel : 60~800000 shots. 3. Stainless steel : 1 million shots.
Runner	1. Cold runner 2. Hot runner 3.cold runner +hot runner
Delivery time	40~50 days , presenting T1 samples
Packing	Standard Wooden Case
Production	We can also provide Pilot Run production and molding production

Project development

Intertech Machinery is good at manufacturing plastic mold components used in industrial and packaging applications.  Per customer’s demand, we will discuss the raw material required, the color master batch requires, mold making size required, molding machine size required, cycle time estimation, production time calculation report…etc with customers.  After that, parts design service, mold engineering service, mass production arrangement, post assembly service or post machining service are also provided.


    Each mold and molding projects case, we will see client specifications to serve the needs of a wide variety of industries.  Our injection mold technology have D&B D-U-N-S compliant working system and meets high industry standards.  We can mold anyplastic, metal and rubber projects for customers.  We have advanced machinery equipment to provide small to larger mold projects and also manufacture thermoplastic, engineering plastics, silicone rubber and metal parts. 

Highlight Points:

• Our professional service includes engineering, mold making, prototyping and tooling
• From single prototype to OEM and ODM high professional volume production, We can manage all our clients plastic injection molding requirements.
• Except making mold, we also provide injection molding service, compression molding service (especial for silicone rubber material compounding with various colors matching and production job for specific product need) or punch die production service.
• our injection mold testing machine available 50~250T in house, 300~3000T in associated party.
• per each project need, we also design and provide fixture and jig making service for stabilizing some easy deformed parts need.
• per customer’s need, we also provide chrome plated, painting, ultra-sonic welding, assembly or packing/printing service.

We provide low volume, pilot run of production job and mass production for customer.

For plastic mold design, …

1. The software we use includes Pro-Engineer, I-Deas, Cimetron, Auto-Cad &
Solidworks.
2. Cutomer can send 2D, 3D, by .igs .stp, formats to us.
3. We can provide mold flow analysis service.
4. Mold design (with the best optimized mold water channel arrangement design and
the best cycle time performance consideration design)

In addition, CNC milled prototype, 3D printing prototype, prototype mold making service, fixture / jig making or welding horn design and making are available in Intertech with good experience !

We need 2D, 3D parts design to start our job, we can sign NDA (if needed)

For mold making:

  When making mold project, per customer’s requirement for mold steel material, we choose the suitable mold steel grade for our customers.  We have high quality German and Japan imports mold steel material to proceed our mold project making. Then, thegating way will be discussed, the mold surface will be discussed, the mold cooling channel design will be checked, the operation style will be discussed, the molding machine size will be determined and the mold mechanism in actual production movement will all be checked as well.  Only after our mold engineers discussing with our customers for the mold engineering in detail, we will proceed with our mold making job.

 Safety/Quality Approvals

Mold Order Process

 

Mold Shipping Process

 Other 1

For Mold Inquiry, Customer Must prepare:

1. Product drawing with 2D(.dwg)and 3D (.igs, .stp…etc)?
2. Advise product material (ex. Plastic ,rubber, silicone rubber or metal…etc )?
3. Molding machine tonnage size and platen size?
4. The cavity number of the mold that you want us to quote?
5. Mold steel grade that you want us to quote?
6. Hot runner or cold runner mold required?
7. Mold gating inlet preferred?
8. Mold ejection way preferred?
9. Other related information required …(ex. Polishing , texture, engraving …etc)

For Molding Products Inquiry , customer must prepare:

1. Products material required? (ex. Plastics, rubber , silicone , metal…etc)
2. Products quality required in total?
3. Delivery time required?
4. Post machining or not information? (ex. Chromed plate.., painting …etc)
5. Assembly or not information?
6. Packing or not information?