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2020年8月6日 星期四

Custom moulding solutions

Custom moulding solutions


Intertech is a leading maker for Custom moulding solutions, custom solutions, molding solutions and mold solutions manufacturers ,injection moulding custom solution,custom plastic injection moulding solutions in Taiwan. Intertech's services include prototyping, tooling, lab testing, sampling, pilot run, mass production and assembly.

Intertech Machinery, Inc. an expert of plastic injection industry, is a custom plastic injection molding factory in Taiwan dedicated to providing quality services.

Intertech Machinery Inc. offers you one stop plastic molding service,with FDA certificate from the plastic components design to mold making, plastic components molding and if necessary with plastic surface treatment such like chrome plating UV and PU painting until packaging.

Come to Intertech Machinery Inc. for one stop custom plastic moulding solutions. We are sure that you will be satisfied with the quality, service, price and promptly delivery.

 

Project development

Intertech Machinery is good at manufacturing plastic mold components used in industrial and 

packaging applications.
Per customer’s demand, we will discuss the raw material required, the color master batch 

requires, mold making size required, molding machine size required, cycle time estimation, 

production time calculation report…etc with customers. After that, parts design service, mold 

engineering service, mass production arrangement, post assembly service or post machining 

service are also provided.

Each mold and molding projects case, we will see client specifications to serve the needs of a 

wide variety of industries. Our injection mold technology have D&B D-U-N-S compliant 

working system and meets high industry standards. We can mold anyplastic, metal and rubber 

projects for customers. We have advanced machinery equipment to provide small to larger 

mold projects and also manufacture thermoplastic, engineering plastics, silicone rubber and 

metal parts.


Highlight Points:

  • Our professional service includes engineering, mold making, prototyping and tooling
  • From single prototype to OEM and ODM high professional volume production, We can 
  • manage all our clients plastic injection molding requirements.
  • Except making mold, we also provide injection molding service, compression molding 
  • service (especial for silicone rubber material compounding with various colors matching 
  • and production job for specific product need) or punch die production service.
  • our injection mold testing machine available 50~250T in house, 300~3000T in associated 
  • party.
  • per each project need, we also design and provide fixture and jig making service for 
  • stabilizing some easy deformed parts need.
  • per customer’s need, we also provide chrome plated, painting, ultra-sonic welding, 
  • assembly or packing/printing service.

We provide low volume, pilot run of production job and mass production for customer.



Product Name

mold

Plastic Material

PP , PE , ABS , POM , PET, PBT, Nylon + GF…..etc. 
PC, PMMA Acraylic for transpartent product.

Steel of Cavity & Core

Up to customer’s budget and productivity required, 
we suggest the following steel grade: 
Pre- harden steel : P20 (1.2311), P20+Ni…etc 
Harfen Steel : H13 (1.2344) / NAK80…etc. 
Stainless steel : ASSAB Stavax…etc

Steel of Mold Base

Up to customer’s budget and requirement , we suggest different mold base steel to clients. Normal used material S50C, or P20

No. of Cavity

Customized

Hardness of Cavity & Core

Pre-Hardenss Steel : HRC 30~32+-1*
Heat Treatment Steel : HRC 50~52+-1*

Core pulling or Ejection system

Depends on the Products. 
Commonly used :Motor , oil cylinder, stripping plate, angel pin, ejector pin…etc

Mould Accessories

Compatible to DME/ HASCO Standard.

Cooling System

In Core : Baffle or By pass cooling 
In Cavity Plate: Chain drilling type colling

Surface Finish

Up to the prodct’s requirement, Normal used : Texture, EDM maching , Polishing

Mold Life

Up to mold steel grade, under ideal operation condition, 
1. Pre-harden steel, min. 20~300000 shots 
2. Harden / heat treatment steel : 60~800000 shots. 
3. Stainless steel : 1 million shots.

Runner

1. Cold runner 
2. Hot runner 
3.cold runner +hot runner

Delivery time

40~50 days , presenting T1 samples

Packing

Standard Wooden Case

Production

We can also provide Pilot Run production and molding production


Mold Order Process


Mold Shipping Process


For Mold Inquiry, Customer Must prepare:

  1. Product drawing with 2D(.dwg)and 3D (.igs, .stp…etc)?
  2. Advise product material (ex. Plastic ,rubber, silicone rubber or metal…etc )?
  3. Molding machine tonnage size and platen size?
  4. The cavity number of the mold that you want us to quote?
  5. Mold steel grade that you want us to quote?
  6. Hot runner or cold runner mold required?
  7. Mold gating inlet preferred?
  8. Mold ejection way preferred?
  9. Other related information required …(ex. Polishing , texture, engraving …etc)

For Molding Products Inquiry , customer must prepare:

  1.  Products material required? (ex. Plastics, rubber , silicone , metal…etc)
  2. Products quality required in total?
  3. Delivery time required?
  4. Post machining or not information? (ex. Chromed plate.., painting …etc)
  5. Assembly or not information?
  6. Packing or not information?




2020年7月8日 星期三

Eight Cavity Flip Top Cap Mold

Eight Cavity Flip Top Cap Mold



Intertech is an export of making customized flip top cap mold manufacturer in Taiwan.  As per customer’s product design, we mostly make the shampoo flip top cap mold, bottle flip top cap mold (bottle cap mold), condiment flip top cap mold…etc.


Eight Cavity Flip Top Cap Mold






Intertech is an export of making customized 
flip top cap mold 
manufacturer in Taiwan.  As per customer’s product design, we
mostly make the shampoo flip top cap mold, bottle flip top cap
 mold (bottle cap mold), condiment flip top cap mold…etc.

For flip top cap mold, parts design is a key factor for the mold 
success or not.
 
Intertech helps customer to check their cap parts design for 
making the real mold possibility or not, especially checking for 
the cap hinge design, hinge open and close movement steps in 
mold and cap ejection…etc.

In order to make longer mold life time, we suggest customer to 
use stainless steel for mold steel.  For the fast molding cycle, we 
use beryllium copper around the mold core and cavity components 
to save the molds cooling time.


Our flip top cap mold needs only simple maintenance, customer 
can run the mold without stopping.
Beside, we test the mold with PP or PE material, and we 
assmble-test it on the bottle’s fitness without problem.




Quick service: 100% in Taiwan


lMold making
lInjection molding
lTool and die making
lTool and die production
lDFM
lMold flow
lConform your Industrial engineering to tooling engineering 
project management by experienced engineers
lEngineering discussion is available


 
Taiwan Mold and Molding Factory:

lOver 30 years experience, Intertech offers customers with 
intelligent and cost saving mold and molding solutions to their 
production need in Taiwan.
lWe can make the quality molds for your most complex 
parts and projects, including mold manufacturing, assembly, 
testing, and packaging.
lWith 30 years experience, we manage very well in contract 
manufacturing, including the material selection, customer design
 checking, engineering discussion, tooling, pilot run, mass 
production, post operations, quality control and supply chain 
management.   
lWe have excellent mold making lead time, some molds 40 days,
 some molds even 35 days, up to your parts design.

For our flip top cap mold, it will take around 6-8 weeks time to 
submit T1 samples to you. Before molds export, we will disassemble 
all mold components for final checking.  Then, we will assemble the
 mold again with mold assemble instruction manual and video for 
customer's further operation.
 


https://www.taiwanmoldmaker.com/

http://www.intertech.net.tw/


-Emailintertech@seed-net.tw


-Tel: +886 2 28334646     -Fax: +886 2 28334700Contact: Deb HsienSkype: debbyhsienWhatsAPP: +886932866329  


2020年7月2日 星期四

Mold and Molding Expert of Making PC, PMMA, Acrylic clear parts

Mold and Molding Expert of Making PC, PMMA, Acrylic clear parts


Mold and Molding Expert of Making PC, PMMA, Acrylic clear parts
 
 
 
l Intertech is an expert of making PC, PMMA, Acrylic clear parts mold and molded parts job 
in Taiwan. 
l The clear parts project we can manage includes the big ones, such as street lampshade, 
light, and lamp housing, car lamp housing…etc,
l The clear parts project we can manage includes the small ones, such as small auto car light,
 led lens, lab lens, optical lens, display lens…etc.

 
Technical points :
l  The following mold steels can all be mirror polished, but with the level difference :
-  2738-HH 34-36-HRC (Polished P20), suitable for lampshade/light housing transparent 
material.
-  2738-HHH 36-38-HRC (Polished grade P20),  suitable for lampshade /car lamp housing /
 lamp housing
Transparent material
-  2083(420) 38-42-HRC, suitable for high light transmission, mirror products
l  Mold design, under Intertech’s professional experience support, will be the best optimized
 result for obtaining the molded parts flow mark or knit lines.
l  Mold steel will be perfectly polished to a mirror finish or texture for optical purpose.



Big transparent lampshade project



Big transparent lampshade project (mold with mirror polish steel)




Big transparent lampshade project (mold with mirror polish steel)



Big clear street light project



Big clear street light project (mold with mirror polished steel)



Big clear street light project (mold with mirror polished steel)



Big transparent light housing projects



Big street light housing with texture finish



Big street light housing with texture finish


Big street light housing with texture finish (mold with texture)



Big street light housing with texture finish (mold with mirror polish)



Transparent light housing (without flow or knit lines)




Transparent outdoor light housing (without flow or knit lines)



Small auto parts light - diffuser project 



Optical lens project (no flow line, no knitting line)



Clear led light project (with height thickness)









www.intertech.net.tw
www.taiwanmoldmaker.com

-Facebook

-Email
intertech@seed-net.tw
-Tel: +886 2 28334646     -Fax: +886 2 28334700
Contact: Deb Hsien
Skype: debbyhsien
WhatsAPP: +886932866329

2017年11月29日 星期三

Why this hi-tech,luxury toilet costs £10000

A warm toilet seat isn’t most people’s idea of heaven, typically indicating a previous occupant only recently departed. And turning to your side to find no toilet paper, only smooth walls and a remote control, may seem positively hellish. However, this remote control has washing and drying options. Press it, and a robot arm slides out underneath you, offering a range of water jet speeds and angles, followed by a hot air finale. When you stand up, the toilet closes its lid, flushes itself, and then self-cleans using UV-light.
The Toto Actilite series with Washlet (the robot washing wand) is commercially available for a mere £10,000 ($12,500). It is, perhaps unsurprisingly, a Japanese brand, but since opening a London office in 2009 it has been trying to break the more squeamish European market, and there are many other competitors on the horizon. Far from being the preserve of the super-rich, such hi-tech toilets may one day improve sanitary care the world over.
It’s not like a car wash - you don’t just sit down and hope for the best
But first, the basics. How does it work? You may be concerned about letting a robot near your private parts, but Floyd Case, UK Specification and Projects Manager at Toto Europe assures me that there is no need for fear. “It’s not like a car wash, you don’t sit down and hope for the best! As you sit down there is a sensor on the seat so it knows you are there. If nothing else you’d notice it’s a heated seat, which is nice, and the deodoriser would work, so it smells good. If you want to wash yourself, you have a remote control with two options – rear wash, which does as the name suggests, or front wash, sometimes called ‘ladies’ wash’.”

(Credit: Toto)
The Toto Actilite range includes a remote-controlled 'wand' with built in hose and dryer (Credit: Toto)

The robot ‘wand’ is then summoned from its pressure-washed enclosed chamber and cleans you with a spray of “around 70 droplets of water per second. You can adjust the position of the wand, the intensity of the water, and of course the temperature, using the remote control. You can then use the dry function to dry you using hot air.”
It is also incredibly hygienic. The flush ‘electrolyses’ the water, which rips up dissolved salts to produce a slightly acidic solution that will kill bacteria. It also contains a UV light that comes on when the lid is closed, which interacts with a ‘photo-catalytic surface’ on the ceramic bowl to break down anything biodegradable.
Toilet hacking
The Satis G-Type, made by Lixil, also a Japanese company, has many similar functions – although it prefers the term ‘nozzle’ to ‘wand’ – and is a relative bargain at around £4,000 ($5,000). Bluetooth-connected, you can control its personal washing functions (spray pattern, water and air pressure) using the “My Satis” smartphone app. The app includes a “toilet diary” so that – if you really wanted to – you can keep track of your bowel movements to monitor your health.
Lixil has had to consider the possibility of hacking – what if someone took control of your nozzle?
As with anything residing in the internet of things, Lixil has had to consider the possibility of hacking – what if someone took control of your nozzle? “There are several steps required to control a Satis toilet remotely,”, says Martin Mizutani, global new product development director of Lixil Water Technology, reassuringly. “Operation of a Satis toilet using a smartphone requires completing a pairing process, which establishes a one-to-one connection between the Satis toilet and a specific smartphone. The function then only works when the toilet lid is open, while the "My Satis" app can only be used by a single user at a time. This prevents any third party from accessing the toilet at that time.”

(Credit: Garv Toilets)
Garv Toilets, used in some of the poorest parts of India, are self-sustainable ​in terms of ​energy usage, ​waste disposal ​and maintenance (Credit: Garv Toilets)

A restaurant review recently talked more about the washlet experience than the food
Both Toto and Lixil are popular in Japan. According to Lixil, some form of warm-water bidet toilet seat is used in more than 80% of Japanese households. But global consumers are proving harder nuts to crack. “Of course there is the giggle-factor,” admits Case. “As Europeans, we’re not used to intimate washing.” That said, Toto have sold over 40 million toilets with washlet wands – which start from around £1,500 ($1,870) – internationally. And beyond the mansions of the mega-rich, they are popular in high-end hotels and restaurants. “It’s one of the last areas that hotels can still be more luxurious [than homes],”says Case. “The washlet experience is quite memorable. There was a restaurant review recently which talked more about the washlet experience than it did the food.”
This may sound like the height of luxury, but there is a more serious need for smarter sanitary technology, and some of these development may benefit the world’s poor as well as the rich. Garv Toilets are free-to-use public toilets in predominantly poor parts of urban India, designed to be ​self-sustainable ​in terms of ​energy usage, ​waste disposal ​and maintenance, with smart technologies such as sensors and radio-frequency identification (RFID) tags integrated into them. Made from gleaming, vandal-proof stainless steel, LED lights and exhaust fans switch on automatically when users open the toilet door. When the visit is over, the same technology automatically activates the floor and toilet pan washing systems. A remote dashboard tracks data on numbers of users and how many times they flushed and used the soap dispensers.
Smarter toilets may also be a crucial element of future healthcare. According to the Toilet Board Coalition, a business network to promote better sanitation, your toilet may even save your life. “They will transform from being dumb buckets that remove waste to smart medical devices that upcycle health data and sync us up with our doctors.”
How far off is that future? According to Floyd Case, Toto is already doing it. “We have sold thousands of toilets for hospitals in Japan, that wash and dry you, but also weigh you and analyse your urine”. In time, he says, domestic toilets will do that too, uploading the data to your smartphone. But they don’t want to rush this technology to market before consumers are ready, he says: “At the moment, people are still wowed by a technology that Japan had 30 years ago.”
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Cool~~!  Wanna make a luxury toilet seat mold with cheaper price, contact us NOW: 

http://www.taiwanmoldmaker.com/product/toilet-seat-mold
http://www.taiwanmoldmaker.com/news/522
http://www.intertech.net.tw/ 
https://www.linkedin.com/in/taiwan-mold-maker-injection-molding-factory-743a6570/