2017年5月18日 星期四

Crowdfunding and mold making

l  Crowdfunding and mold making 




 1. Crowdfunding and mold making

     For one product concept, it is fast by thinking, it can be very cool through video’s description with expansion.  However, when it goes to the product manufacturing process and manufacturing technology stage, either its execution cost is too high, or its technology has not been developed yet.  In other words, normally there is a difference in between the final finished product function and its original design thinking

In addition, if one new project has obtained many support luckily, this will bring some headache too, because there is a big difference when manufacturing the first 10pcs and the first 1000pcs.  It requires to invest more cost and evaluate the mold production to see whether there will be sold or not to bring the original investment money back.


2. The required cost after the crowdfunding success

     Firstly, it is development and manufacturing costs.  Normally, most of the crowdfunding project are all in actual object products.  When it is produced, it requires to make a new mold, controlling the inventory, sometimes, it needs to modify the mold, only then, it can obtain its expectable product result.  If calculating together with the team R&D invested time and cost in it, its final cost normally is horrible to people !

Truly speaking, if one wants to make money, to write a program will be faster.  It will be done by one computer.  However, if it is related with hardware, it will have many costs. This is also the reason why not to use the project only one time. If one mold manufactures only one time, its unit cost will be very…very high.  A reasonable management thinking should be in many times of using mold to split up the mold cost.


However, crowdfunding only solves the first pre-purchasing for one new product.  The rest remains too many things that the crowdfunding has no way or no channel to solve the entire issue completely.


So, if the crowdfunding team (majorly for product designer) has no manufacturing experience themselves, they should seek one professional mold making factory for their assistance, in order to analysis and evaluate the possible problems they might face in the future when the project goes to the manufacturing stage.  A professional mold making factory like Intertech can efficiently help such crowdfunding team product designer to solve all their developing problems and to reduce all the product development failure rate. 


Intertech Machinery Inc. 
Factory : No. 20, Lane 417, Min-An Rd., Hsin-Chung City, 242, Taipei County, Taiwan
Tel: 886 2 2833-4646  Fax: 886 2 2833-4700  
 
Please send to both 1. email: intertech@seed.net.tw  2. email: mold.factory@msa.hinet.net 
G.S.M phone: 886 932 866 329   
Skype account name: debbyhsien 
www.taiwanmoldmaker.com

Mold Making Progress Report

Mold Making Progress Report :

Intertech Keeps good weekly progress report of the entire mold making job 
to the customer.     So that customer can have good mold planning leadtime in mind. 



Intertech Machinery Inc. 
Factory : No. 20, Lane 417, Min-An Rd., Hsin-Chung City, 242, Taipei County, Taiwan
Tel: 886 2 2833-4646  Fax: 886 2 2833-4700  
 
Please send to both 1. email: intertech@seed.net.tw  2. email: mold.factory@msa.hinet.net 
G.S.M phone: 886 932 866 329   
Skype account name: debbyhsien 
www.taiwanmoldmaker.com

4 cavity spray application mold (Operational instruction)

4 cavity spray application mold (Operational instruction) 

For the safe transporation consideration, when we did 
the mold packing, the hydralic cylinder and housing
had been disassemblied firstly.  When this mold arrives 
your end, install them on (there is an installation
direction, just locking it!)  
Our hydraulic cylinder is a rather precisive-sensing type.
cylinder body is made by stainless steel..and attach with
sensing switch.  Its function is the same as a regular 
limited switch.  You may set its movement function
as your need.




 
   
For making sure the mold operational safety, the safety
switch is set for ejection plate returnning.  So, when the
mold does not return back the proper position, the mold
can not be closed that the mold is protected.
This is a high class water proof switch, even it is splashed
by water, it can still be used.
The marking of IN-OUT in on each water channel inlet.
Install them, it is done !

(Arabic) ب ب، ،ب بن ن، ،ب بة ةن ن، ،ب بة ةن نن ن، ،ب بسّ ّمعدنية ة

م مة ةت تك كذ ذر رن ن25 عاما" ن نة ةة ةج جة ةالر رة ةمتنوة ةن نالقب بي يتايوان.
ل لخّ ّج جي ية ةة ةة ةن نب ب، ،ب بن ن، ،قب بة ةن ن، ،ل لة ةن نن ن، ،ب بسّ ّمعدنيّة. ا اتخص صة ةب بالمقطوعة / ب بالمفكّكة/ ب بة ةة ةة ةاللمعان/ ب بب باألساسية/ ل لب باألساسية/ ب بط طساخنة/ ب بن نن نمكوّنين/ ب بتجريبية.
وتعّ ّك كة ةة ةة ةي يع عب بوتتقيد دم مل لالمود دالخة ةي يع عب بالمكوة ةن نك كوالنايلون/ ب بالطبية/ ب باألطفال/ ت تة ةبالليدLED/ع عت تالبالستيكية/ االلكترونيات/ ة ةالمنزلية/ ة ةف فوالحاويات/ تب باألنابيب... خ خ
ز زن نة ةة ةة ةة ةر ري يج جالتحويلة ةي يم مع عل لم م، ،ل لق ق، ،Cimetron, I-DEAS,. ا ااّ ّالعل لف يث ثوالم ميوفر رللعء ءن نت تج جة ةة ةة ةأ أن نم مب بج جة ةى ىتصنيا اا ابأر رة ةذ ذن نر رت توحّ ّل لت تا اد دالبيع.

د دت تب بة ةا اة ةواسعاا اة ةة ةى ىالمصنن ني يمختف فت تي يل لن ن، ،، ،، ،ه، ،الماا ا ،ة ةالمت، ،ت تالمت، ،ب ب، ،سوري، ،، ،، ،ن نة ةى ىق قاخرى. ا اأّ ّة ةي ير رموردا" عالميا" مسجة ةي يم مي يم مالبيانات. 

multi-component molding

l  multi-component molding

-       Very often, per customer’s limited project budget, Intertech proposes multi-components in    
       one family mold to save customer’s cost.  If the material of all components are all the same,  we can make all the molding job at one time.  If the material of the components are different,
 we will design switchable inlet in mold.  So that customer can plan their molding quantity  each time without problem.



-      In such multi-component mold and molding design, professional experience is very important

for the entire project to be successful or not.  Intertech can provide the full solution on this. 

multi-color molding

l  multi-color molding

-          For color issue, this is one of the most difficult job when doing the molding.

-          For plastic injection, it maybe easier by applying color masterbatch.  But before confirming
   the fixed color, Intertech will ask customer to communicate us by giving us pantone color 
   code.





Then, we will mix the required color and make one injected color board to show to the customer to be as our production standard.  Then, each time, we have to follow such
color standard to do all our molding job.  And we can control the color issue in every
molding lot with very stable and consistency performance.

-          For silicone compression molding, for color issue, it is rather difficult to control all the color
to be the same in each lot unless one has excellent technology in compounding the material

with color.  Intertech is capable of doing multi-color molding job for customer.  


Intertech Machinery Inc. 
Factory : No. 20, Lane 417, Min-An Rd., Hsin-Chung City, 242, Taipei County, Taiwan
Tel: 886 2 2833-4646  Fax: 886 2 2833-4700  
 
Please send to both 1. email: intertech@seed.net.tw  2. email: mold.factory@msa.hinet.net 
G.S.M phone: 886 932 866 329   
Skype account name: debbyhsien 
www.taiwanmoldmaker.com

Insert molding

l  Insert molding

-          We can make insert molding both for two types of plastics or one type of rubber plus metal.


-          There will be only one mold.  The other parts will be inserted manually into the mold and to
         be molded.

Intertech Machinery Inc. 
Factory : No. 20, Lane 417, Min-An Rd., Hsin-Chung City, 242, Taipei County, Taiwan
Tel: 886 2 2833-4646  Fax: 886 2 2833-4700  
 
Please send to both 1. email: intertech@seed.net.tw  2. email: mold.factory@msa.hinet.net 
G.S.M phone: 886 932 866 329   
Skype account name: debbyhsien 
www.taiwanmoldmaker.com



Liquid injection molding

Liquid injection molding


- Intertech provides both horizontal type and vertical type of liquid injection molding
        mold making and molding service in Taiwan.

- LSR production process: LSR material  supplying with the 1st & 2nd materials & pumping   1:1 fixed quantity dosing tank  steering materials  injection with LSR mold  finished  
        LSR products

- Our LSR mold is with material saving type cold runner mold base, heater board heating  
        mold base and optimized finished product ejection device design

- Intertech provides good liquid injection molding service for those superior physical property   products and excellent endurance products for each kind of working environment, such as
        some components for the electronics (dust cap), automobile (seal ring), computer (small 
        housing and cover), medical tools (mask, respirator)…home appliance, food industry, 
        aviation and sports goods…etc.






Intertech Machinery Inc. 
Factory : No. 20, Lane 417, Min-An Rd., Hsin-Chung City, 242, Taipei County, Taiwan
Tel: 886 2 2833-4646  Fax: 886 2 2833-4700   
Please send to both 1. email: intertech@seed.net.tw  2. email: mold.factory@msa.hinet.net 
G.S.M phone: 886 932 866 329   
Skype account name: debbyhsien www.taiwanmoldmaker.com  www.injection-molding.com.tw

Car part stamping

Car part stamping

-          Intertech provides high precision blanking, piercing, bending, forming, washing, packing     
         process service…etc.

-          Up to your project need, Intertech will customize the best die working stations either with 
         few punch dies stamping way or progressive stamping die way.

-          Post machining service is also provided per customer’s requirement.







Intertech Machinery Inc. Factory : No. 20, Lane 417, Min-An Rd., Hsin-Chung City, 242, Taipei County, Taiwan
Tel: 886 2 2833-4646  Fax: 886 2 2833-4700  
 Please send to both 1. email: intertech@seed.net.tw  2. email: mold.factory@msa.hinet.net 
G.S.M phone: 886 932 866 329   Skype account name: debbyhsien www.taiwanmoldmaker.com



Color plastic overmolding scraper

Color plastic overmolding scraper

Color plastic overmolding scraper


-          Intertech can make good colorful over molding product mold and molding service.

-          This illustrated example is injected with PP material first for the first color of handle body   
         parts, then, over molding with second color of TPE material.

-          This project is done with two molds.

-          Normally, whenever for obtaining better product out looking or getting certain strength for 
        product, customer will select to use two materials in two colors to achieve the goal.
        In such project, Intertech will give good advice for applying different material and different 
        color on one final product. Also, for those joint line in between two material, Intertech can 
        design good mold to optimize such junction. 



Intertech Machinery Inc. Factory : No. 20, Lane 417, Min-An Rd., Hsin-Chung City, 242, Taipei County, Taiwan
Tel: 886 2 2833-4646  Fax: 886 2 2833-4700  
 Please send to both 1. email: intertech@seed.net.tw  2. email: mold.factory@msa.hinet.net 
G.S.M phone: 886 932 866 329   Skype account name: debbyhsien www.taiwanmoldmaker.com

2017年5月15日 星期一

Mold mechanism

-Each mold maker has their own profession and own mechanism logic in making the same mold mechanism job.  However, for Intertech, we could say this part is one of our strong strength..because our mold mechanism is designed from the best possible simple mechanism
and best working efficiency.  So that customer will have no too much headache when they
run the mold in house.  Normally, such simple mechanism requires good engineering experience

provided from a confident mold maker like Intertech. 

Operational Style

-Majorly, our operational style is fully automatically operation way
-Some production requires robot to pick up the sprue gate wasted runner from the production
process, this can be done, too. 
   -Normally, customer prefer to use three platen mold with stripper plate ejection automatically.
    But for some European customers, they prefer to use two plate mold operation way…both way
    can be done in Intertech.  We have long time experience in cooperating with different

customer’s need in different project. 

Molding machine size

-Our injection mold testing & molding capability includes 50-250T molding machine in house,
 300-3000T in associated party.

-We test the mold and produce wide range of plastic products.